ZDZ47F Gas Flat Gate Valve Product Overview:
The valve body adopts a cast structure.
Valve seat adoptsOThe floating valve seat structure with a sealing ring and pre tightening force ensures bidirectional sealing of the valve inlet and outlet; And the opening and closing torque of this structure is only the same as that of ordinary valves1/2It can easily open and close valves.
The valve seat is embedded on the sealing surfacePTFE, possessingPTFEDouble sealing of metal and metal to metal,PTFEThe function of the sealing surface is to simultaneously remove dirt from the gate.
The gate of the valve, whether fully open or fully closed, always matches the sealing surface, and the sealing surface is protected from direct flushing by the medium, thereby extending its service life.
When the valve is fully open, the channel is smooth and straight, the flow resistance coefficient is extremely small, there is no pressure loss, and the pipeline can be cleaned by passing a rough ball.
When the valve is closed, it can automatically release the high pressure inside the chamber(Refer to the working principle diagram for details)Ensure safe use.
The use of a closed gear rotating opening and closing indicator mechanism can clearly reflect the opening and closing status of the valve for a long time.
The outer surface of the directly buried valve door is treated with epoxy coal tar anti-corrosion, which can have the same service life as the pipeline.
Performance Specification for Gas Flat Gate Valve Products
pressure rating |
Normal temperature test pressure(MPa) |
Temperature |
Applicable Medium |
|||||
Shell Test |
Left seal |
Right seal |
Low pressure gas seal |
Common |
Sulfur resistant type |
|||
nominal pressure(MPa)(PN) |
1.6 |
2.4 |
1.76 |
1.76 |
0.6 |
-29~121℃Or according to user requirements |
Non corrosive media such as oil, natural gas, water, etc |
containH2S、Co2Corrosive media such as oil, natural gas, water, etc |
2.5 |
3.75 |
2.75 |
2.75 |
0.6 |
||||
4.0 |
6.0 |
4.4 |
4.4 |
0.6 |
||||
6.4 |
9.6 |
7.04 |
7.04 |
0.6 |
||||
Pound level(Lb)(Class) |
150 |
3.0 |
2.2 |
2.2 |
0.6 |
|||
300 |
7.5 |
5.5 |
5.5 |
0.6 |
Working principle of gas flat gate valve
1When the internal pressure of the valve is equivalent(1)The gate is in a closed state, and the valve seat surfacePTFEThe sealing ring forms an initial seal, and each time the valve is opened or closed, the valve seat ring can clean both sides of the gate(As shown in the picture1)
2When applying management pressure to valves(2)The pressure acts on the gate, forcing it to approach the outlet valve seatPTFERing, compress it until the gate stops on the steel valve seat, thus forming a double seal. FirstlyPTFEFor metal sealing, followed by metal to metal sealing, the valve seat is also firmly picked up in the groove, at this point(3),OThe ring prevents any flow of rear media. (As shown in the picture)2)
3After the valve body pressure is released, an inlet seal is formed, and the pipeline pressure acts on the inlet valve seat(4)Move it towards the gate, formingPTFESealing of metals, at the same time,OCircle shape(5)Form a tight seal with the valve seat groove. (As shown in the picture)3)
4The valve automatically releases excess pressure. When the valve body pressure is greater than the pipeline pressure, due to thermal expansion, the inlet valve seat is pushed towards the groove, and the excess pressure inside the valve body is released into the pipeline between the valve seat and the gate. (As shown in the picture)4)
Main parameters of gas flat gate valve
Basic model |
ZDZ47F、ZDZ67F、ZDZ447F、ZDZ467F、ZDZ547F、ZDZ567F、ZDZ9B47F、ZDZ9B67F |
||
Pressure level range |
PN0.6~6.4MPa(Class150~900) |
||
Diameter range |
DN25~1000mm(1'~40') |
||
Drive mode |
Handwheel drive |
Gear driven, pneumatic, hydraulic, electric |
|
scope of application |
Class 150~300 |
Class400 |
Class 150~900 |
1'~40' |
1'~28' |
1'~40' |
Gas flat gate valve products adopt standard
design basis |
GB |
API |
|
Design standards |
JB/T5298 |
API 6D |
|
Structure length |
Flange connection |
GB/T 12221 |
API 6D |
welding |
GB/T 15188.1 |
||
Connecting flange |
GB/T 9113 JB/T 79 |
ASME B16.5 |
|
Welding end |
GB/T 12224 |
ASME B 16.25 |
|
Testing and Inspection |
JB/T 9092 |
API 6D |
Main component materials of gas flat gate valve
Serial Number |
Part name |
material |
|
GB |
|||
1 |
Discharge plug |
25 |
|
2 |
valve body |
WCB |
|
3 |
Ram |
16Mn+ENP |
|
4 |
valve seat |
16Mn |
|
5 |
ORing |
NBR |
|
6 |
sealing ring |
PTFE |
|
7 |
stem nut |
ZQAL9-4 |
|
8 |
valve stem |
1Cr13 |
|
9 |
shim |
Flexible graphite+1Cr18Ni9 |
|
10 |
valve cover |
WCB |
|
11 |
Double headed stud |
35CrMo |
|
12 |
nut |
45 |
|
13 |
ORing |
NBR |
|
14 |
bearing |
componentPackage |
|
15 |
split collar |
45 |
|
16 |
Hexagon socket head cap screw |
35 |
|
17 |
key |
45 |
|
18 |
switch indicator |
PTFE+1Cr18Ni9 |
|
19 |
handwheel |
Q235A |
|
20 |
nut |
35 |
Serial Number |
Part name |
material |
|
GB |
|||
1 |
Discharge plug |
25 |
|
2 |
valve body |
WCB |
|
3 |
Ram |
16Mn+ENP |
|
4 |
sealing ring |
PTFE |
|
5 |
valve seat |
16Mn |
|
6 |
ORing |
NBR |
|
7 |
stem nut |
ZQAL9-4 |
|
8 |
valve stem |
1Cr13 |
|
9 |
ORing |
NBR |
|
10 |
valve cover |
WCB |
|
11 |
ORing |
NBR |
|
12 |
bearing |
component |
|
13 |
split collar |
45 |
|
14 |
Hexagon socket head cap screw |
45 |
|
15 |
Double headed stud |
35CrMo |
|
16 |
nut |
NBR-18 |
|
17 |
key |
45 |
|
18 |
switch indicator |
component |
Main external dimensions of gas flat gate valve
model: (K)Z4(5、9B)4(6)7F PN0.4、0.6、1.0、1.6、2.5MPa PN2.0MPa(Class150)
DN(mm) |
NPS(in) |
flange |
Butt welding |
hand movement |
Tooth movement |
Toothed device |
electric |
motor unit |
||||||
L |
L1 |
H |
H1 |
D0 |
H |
H1 |
D0 |
H |
H1 |
D0 |
||||
25 |
1 |
165 |
- |
85 |
228 |
180 |
- |
- |
- |
- |
- |
- |
- |
- |
32 |
11/4 |
165 |
- |
103 |
231 |
180 |
- |
- |
- |
- |
- |
- |
- |
- |
40 |
11/2 |
178 |
- |
115 |
240 |
250 |
- |
- |
- |
- |
- |
- |
- |
- |
50 |
2 |
178 |
216 |
130 |
255 |
250 |
- |
- |
- |
- |
- |
- |
- |
- |
65 |
21/2 |
190 |
241 |
160 |
355 |
300 |
- |
- |
- |
- |
- |
- |
- |
- |
80 |
3 |
203 |
283 |
180 |
360 |
300 |
- |
- |
- |
- |
- |
- |
- |
- |
100 |
4 |
229 |
305 |
214 |
400 |
300 |
- |
- |
- |
- |
- |
- |
- |
- |
125 |
5 |
254 |
381 |
257 |
460 |
350 |
- |
- |
- |
- |
- |
- |
- |
- |
150 |
6 |
267 |
403 |
300 |
500 |
350 |
- |
- |
- |
- |
- |
- |
- |
- |
200 |
8 |
292 |
419 |
388 |
570 |
350 |
- |
- |
- |
- |
- |
- |
- |
- |
250 |
10 |
330 |
457 |
475 |
680 |
400 |
475 |
700 |
350 |
0type |
475 |
710 |
500 |
SMC-03 |
300 |
12 |
356 |
502 |
547 |
750 |
450 |
547 |
870 |
350 |
0type |
547 |
880 |
305 |
SMC-00 |
350 |
14 |
381 |
572 |
625 |
875 |
450 |
625 |
995 |
450 |
1type |
625 |
1015 |
305 |
SMC-00 |
400 |
16 |
406 |
610 |
712 |
1000 |
500 |
712 |
1120 |
450 |
1type |
712 |
1130 |
305 |
SMC-00 |
450 |
18 |
432 |
660 |
785 |
1130 |
500 |
785 |
1280 |
450 |
1type |
785 |
1360 |
305 |
SMC-0 |
500 |
20 |
457 |
711 |
880 |
1200 |
600 |
880 |
1350 |
450 |
1type |
880 |
1430 |
305 |
SMC-0 |
600 |
24 |
508 |
813 |
1045 |
1420 |
800 |
1045 |
1570 |
500 |
2type |
1045 |
1650 |
305 |
SMC-1 |
700 |
28 |
610 |
914 |
1190 |
1650 |
800 |
1190 |
1800 |
500 |
2type |
1190 |
1910 |
305 |
SMC-1 |
800 |
32 |
660 |
914 |
1360 |
1880 |
1000 |
1360 |
2040 |
500 |
2type |
1360 |
2140 |
305 |
SMC-1 |
900 |
36 |
771 |
1016 |
1510 |
2100 |
1000 |
1510 |
2280 |
600 |
3type |
1510 |
2390 |
458 |
SMC-2 |
1000 |
40 |
811 |
- |
1715 |
2300 |
1200 |
1715 |
2480 |
600 |
3type |
1715 |
2590 |
458 |
SMC-2 |
model: (K)Z4(5、9B)4(6)7F PN4.0MPa PN5.0MPa(Class300)
DN(mm) |
NPS(in) |
flange |
Butt welding |
hand movement |
Tooth movement |
Toothed device |
electric |
motor unit |
|||||||
L |
|||||||||||||||
GB |
API |
L1 |
H |
H1 |
D0 |
H |
H1 |
D0 |
|
H |
H1 |
D0 |
|||
25 |
|
165 |
165 |
165 |
85 |
238 |
180 |
- |
- |
- |
- |
- |
- |
- |
- |
32 |
|
178 |
178 |
178 |
103 |
238 |
180 |
- |
- |
- |
- |
- |
- |
- |
- |
40 |
|
190 |
190 |
190 |
115 |
245 |
250 |
|
|
|
|
|
|
|
|
50 |
|
216 |
216 |
216 |
130 |
265 |
250 |
|
|
|
|
|
|
|
|
65 |
|
241 |
241 |
241 |
160 |
365 |
300 |
|
|
|
|
|
|
|
|
80 |
|
283 |
283 |
283 |
180 |
375 |
300 |
|
|
|
|
|
|
|
|
100 |
|
305 |
305 |
305 |
214 |
420 |
300 |
|
|
|
|
|
|
|
|
125 |
|
381 |
381 |
381 |
257 |
480 |
350 |
|
|
|
|
|
|
|
|
150 |
|
403 |
403 |
403 |
300 |
520 |
350 |
|
|
|
|
|
|
|
|
200 |
|
419 |
419 |
419 |
388 |
590 |
350 |
388 |
710 |
350 |
0type |
388 |
720 |
305 |
SMC-00 |
250 |
|
457 |
457 |
457 |
475 |
700 |
400 |
475 |
820 |
350 |
0type |
475 |
830 |
305 |
SMC-00 |
300 |
|
502 |
502 |
502 |
547 |
780 |
450 |
547 |
900 |
450 |
1type |
547 |
910 |
305 |
SMC-0 |
350 |
|
572 |
762 |
762 |
625 |
895 |
450 |
625 |
1015 |
450 |
1type |
625 |
1095 |
305 |
SMC-0 |
400 |
|
610 |
838 |
838 |
712 |
1020 |
550 |
712 |
1150 |
450 |
1type |
712 |
1230 |
305 |
SMC-0 |
450 |
|
660 |
914 |
914 |
785 |
1150 |
700 |
785 |
1300 |
500 |
2type |
785 |
1400 |
305 |
SMC-1 |
500 |
|
711 |
991 |
991 |
880 |
1220 |
800 |
880 |
1370 |
500 |
2type |
880 |
1470 |
305 |
SMC-1 |
600 |
|
787 |
1143 |
1143 |
1045 |
1440 |
1000 |
1045 |
1620 |
600 |
2type |
1045 |
1730 |
305 |
SMC-1 |
model: (K)Z4(5、9B)4(6)7F PN6.4MPa (Class400)
DN(mm) |
NPS(in) |
flange |
Butt welding |
hand movement |
Tooth movement |
Toothed device |
electric |
motor unit |
||||||
L |
L1 |
H |
H1 |
D0 |
H |
H1 |
D0 |
H |
H1 |
D0 |
||||
50 |
2 |
216 |
250 |
158 |
265 |
300 |
- |
- |
- |
- |
- |
- |
- |
- |
65 |
21/2 |
241 |
280 |
190 |
365 |
300 |
- |
- |
- |
- |
- |
- |
- |
- |
80 |
3 |
283 |
310 |
225 |
375 |
350 |
- |
- |
- |
- |
- |
- |
- |
- |
100 |
4 |
305 |
350 |
255 |
420 |
350 |
- |
- |
- |
- |
- |
- |
- |
- |
125 |
5 |
381 |
400 |
275 |
480 |
400 |
- |
- |
- |
- |
- |
- |
- |
- |
150 |
6 |
403 |
450 |
330 |
520 |
400 |
- |
- |
- |
- |
- |
- |
- |
- |
200 |
8 |
419 |
550 |
410 |
590 |
500 |
388 |
710 |
350 |
0type |
388 |
720 |
305 |
SMC-0 |
250 |
10 |
457 |
650 |
490 |
700 |
500 |
475 |
820 |
350 |
0type |
475 |
830 |
305 |
SMC-0 |
300 |
12 |
502 |
750 |
570 |
780 |
600 |
547 |
900 |
450 |
1type |
547 |
910 |
305 |
SMC-0 |
350 |
14 |
762 |
850 |
625 |
910 |
600 |
625 |
1015 |
450 |
1type |
625 |
1095 |
305 |
SMC-1 |
400 |
16 |
838 |
950 |
735 |
1020 |
700 |
712 |
1150 |
450 |
1type |
712 |
1230 |
305 |
SMC-1 |
Ordering process:
1. Fax the customer's purchase list, call for consultation, or email shweierdun@163.com
2. Received the customer's purchase list and provided the customer with valve model selection and quotation (price list)
3. Specific agreement: delivery time, special requirements, and other matters
Ordering Notice:
1. If the customer has special requirements for the product, the following instructions must be provided in the order contract:
a. Structural length;
b. Connection form;
c. Nominal diameter;
d. Product usage medium, temperature, and pressure range;
e. Testing, inspection standards, and other requirements.
2. Our factory can configure various driving devices according to specific customer requirements.
3. When the customer provides the determined valve type and model, the customer should correctly explain the meaning and requirements of the model, and sign the contract under the condition of mutual understanding between the supply and demand parties.
4. Futures and ordering customers are requested to first call and provide detailed information on the required valve model, specifications, quantity, delivery time, and location. And 30% of the total contract amount shall be prepaid, and the supplier shall prepare materials for production.